
With our daughter's second birthday bbq on the horizon, it seemed the perfect time to try out the mincing and sausage stuffing attachments on my KitchenAid mixer. I've never made sausages before, but I certainly will be doing so again; it's much easier than I thought it would be, and a lot of fun, especially when you have an almost two year-old to help out.
There are a host of host of clever and complex recipes available to find in cookery books and online, but I thought I would just keep it simple the first time out and start experimenting once I had go the basic techniques worked out.
First up, you'll need some sausage casings. I did a fair bit of research in to the merits of different types, and it seems to boil down to this, ease of use and availability. I've no doubts that the natural ones probably give a better mouth feel, but I decided that this first time I would go for the man-made variety, which is made from extruded collagen, the reasons being:
- The extruded collagen ones are generally easier to work with as they they are more uniform and are harder to break/tear, and as this was my first time making sausages, with equipment I had never used, I thought this a prudent step.
- Availability: Where I live you simple can't get the natural casings. I did however, find this very helpful online provider who were happy to answer questions I had: Sausage Casings Naturally. Even if you aren't going to use them as a supplier, I would suggest having a look at their website as it is very useful in helping you choose what casing and how much you need for a given style and amount of sausages.
Getting hold of the casings was easy enough, I spoke to one of my local quality butchers (Sheehan's Meats) and they were happy to sell me some. I think I paid about $6 for three, which I estimate will make me around 120-150 sausages. The casings will keep for around six months if kept in an air-tight bag in a cupboard (not a fridge).
When it comes to the meat to fat ratio, you will want at least 20% fat. I'm sorry, but I've yet to meet a low-fat sausage that tasted good. If that's an issue, then you are better off eating something else. In this recipe I've given weights for meat/fat that reflect this, however, I didn't buy my meat and fat separately. I told my butcher what I was making at that I wanted a decent proportion of fat. As I cut it up, I estimated the ratio as I went along; I would guess that I probably had nearer 30% fat than the 25% stated in the recipe.
Finally, I know a lot of recipes call for the addition of breadcrumbs. I did a bit of research in to this (plus talked to couple of butchers). It seems that breadcrumbs are generally added to either bulk out the sausage or, commonly to help retain moisture and avoid dry sausages. However, if you have a high enough fat content, you shouldn't have a problem with drying out, therefore, I didn't feel the need to add any.
Okay, an extra point, I've also found that a lot of people suggest that it is vitally important to keep the meat (and equipment) that you are using as cold as possible throughout the process. This is so that the meat and particularly the fat, doesn't "smear" when ground or later stuffed in to the casing and therefore gives a better texture. This seems to make sense to me, particularly keeping the meat/fat cold, but given the amount of time I spent grinding/stuffing, there didn't seem to be much point freezing or chilling the grinder/stuffer as it would soon warm up. I did however, have the air-conditioning on full as it was 32
oC that day.
Ingredients
Sausage casings
1.5kg pork shoulder
500g pork fat
25g sea salt
35g sugar
15g toasted fennel seeds
6g freshly cracked black pepper
5g freshly ground nutmeg
bunch (around 1 cup) of finely chopped fresh parsley
1 head of garlic, peeled and chopped
180ml dry sherry
60ml sherry vinegar
Method
Make sure that the meat and
fat are very cold before you start, I put mine in the freezer for a good hour before hand. Some people also suggest putting bowls and grinder in freezer
but I chose not to.
Cut the meat and fat into cubes around an inch in size. If possible, cut the fat a little smaller than the meat.

In a large bowl, place the meat and fat cubes then using your hands, mix them with the spices, garlic, sugar, salt and parsley. I reserved a tablespoon of fennel seeds and one of black pepper for adding later. Cover the bowl with plastic wrap and place it into the freezer for
at least 30 minutes but no more than an hour (you want it nice and cold but not frozen).
Soak your sausage casing in warm water for around 15-20 minutes. If you are using the man-made variety, remember to unravel them, also, soaking them for longer won't make any real difference to how soft they are. You may also want to run some water through them, this will show you if you have any splits.
Remove the sausage mixture from the freezer and pass it through your grinder, using the coarse setting. I did this in manageable batches, keeping the remainder of the mix in the fridge (not freezer) to keep cool so that it was not all sat out on the bench warming up - remember, cool is king (apparently).
I used the KitchenAid grinder attachment and was advised to use it on speed level 4 which worked well. Once all the meat is
ground, put it back in the freezer for 30 minutes to get it good and cold again (but be careful not to freeze it). This is a good time to clean up whatever mess you (or your small child) have made.
Take the cold sausage mixture out and add
the remaining spices and the sherry and sherry vinegar. You can use your hands here, or better still, use the
paddle attachment on a stand mixer at the slowest speed and mix well. If using a mixer this should only take 1-2 minutes max.
The mixture should be getting a little sticky and begin to bind to itself, but you don't want to over-mix it so that it looses its texture and becomes paste.
At this stage, you can take a small amount and fry it in a pan to get an idea of taste, then adjust seasoning as necessary, but really you will want to avoid over-working the mixture.
Cover the mixture and put it back in the freezer to keep cool, this will give you another chance to clean-up, take small children to the bathroom (take yourself to the bathroom) or phone your wife and ask if she would like sausages for dinner. Set up your sausage stuffer (I again used a Kitchenaid attachment) and get your sausage casing ready.
Slide a casing onto the stuffing tube, feeding on as much as will comfortably fit. Leave four or five inches off the end as you will need to tie it off later. Don't tie it off yet as you will end up with a huge air bubble once you start stuffing.
Remove the sausage mix from the freezer and put it in the stuffer. Again, I found that while it worked well, the Kitchenaid stuffer was a bit on the slow side, so I left the bulk of the mix in the fridge to keep cool and took out usable batches.
As the meat starts to come out, use one hand to regulate
how fast the casing slides of the stuffer tube. This was the part that I thought would be the most difficult, but in reality I found it quite easy.
Let the sausage come out in one long
coil until you have use up all the mix (you may need to put on additional casings part way through). When you come to the end of a casing, remember to leave another 4-5 inches for tying off. Don't worry if you forget, just squeeze some sausage mix out using your fingers.
When the sausage is all in the
casings, tie off the one end in a double knot or use fine
butcher’s string.
Using both hands, pinch off what will become two sausages. You want to work the links so that they are quite tight so that you are forcing any air bubbles to the surface and the ends of the sausage. Twist the first sausage away from you several times and repeat this process
down the coil, alternating which way you are twisting each sausage, first towards you, then away. Tie off the end of the coil when complete.
Sterilise a small needle which you can then use to prick any air bubbles you can see in the sausages.
Let the sausages dry for an hour or two, then put them in a large
container in the fridge overnight. They should keep like this for a week, or freeze them to use later.